Introduction

The geometry of a classical guitar is essential to its tone, playability, and long-term stability. Two stages are critical: leveling the fingerboard and installing the frets.

For a guitar to play correctly, string height, neck angle, fingerboard profile and fret levelness must all work together. Small deviations accumulate — and each one has consequences that are felt by the player on every note.

Action at 12th fret

3 mm first string
4 mm sixth string
(string underside to fret top)

String height at bridge

10 mm first string
11 mm sixth string
(a high saddle compresses the soundboard)

Fingerboard thickness

5 – 7 mm
depending on neck angle method and wood species

I

Fingerboard leveling

Two construction methods

Neck aligned with the soundboard plane — fingerboard leveled afterward to achieve neck angle and control string height above the top. Used in most 19th- and early 20th-century guitars.

Neck angled upward during assembly — set one or two degrees above the soundboard plane, resulting in a fingerboard of uniform thickness. An adjustment is required after the 12th fret to accommodate the angle. The more modern method.

Fret spacing template from a specialized manufacturer — calculating by hand leads to inaccuracies Flattening the fingerboard with a jointer plane — a long-soled hand plane with perfectly sharpened blades
1

Template & jointer plane

Calculating fret spacing by hand leads to inaccuracies — most luthiers use templates supplied by specialized manufacturers. The fingerboard is then flattened using a jointer plane, a long-soled hand plane. The blades must be perfectly sharpened.

Setting neck angle without strings — a straightedge on the fingerboard measures the gap at the future bridge position

Setting the neck angle

To set the neck angle without installing strings, a straightedge is placed on the fingerboard and the gap at the future bridge position is measured. This gap directly determines the final string height above the soundboard.

A slight slope on the bass side lowers the future saddle height — 1mm difference between first and sixth strings Fall-away created across the fingerboard width after the 12th fret to prevent string buzzing
2

Bass slope & fall-away

A slight slope on the bass side lowers the future saddle height, producing a 1 mm difference between the first and sixth strings (rather than 2 mm on a completely flat fingerboard). After the 12th fret, a slight fall-away is created across the width of the fingerboard to prevent string buzzing. Since string tension pulls the neck forward, the amount of fall-away depends on the flexibility of the wood — minimal for ebony, more pronounced for rosewood or softer woods.

II

Fret slots

Deepening fret slots with a special saw with adjustable cutting depth A small chamfer filed into slot edges with a triangular file to prevent tear-out during future refretting
3

Deepening & chamfering

The fret slots are deepened using a special saw with adjustable cutting depth. A small chamfer is then filed into the edges of each slot with a triangular file — this prevents tear-out during any future refretting work.

III

Installing the frets

Installing frets with a plastic-faced hammer and hot hide glue to secure the fret wire
Checking fret level with a fret rocker — if it rocks, the middle fret is too high and needs another tap The last fret inserted from the side using a hammer
4

Hammer, hide glue & fret rocker

Frets are installed using a plastic-faced hammer, with hot hide glue to secure the wire. Once three frets are installed, their level is checked with a fret rocker. If the tool rocks back and forth, the middle fret is too high and needs another light tap. This process is repeated for every fret. The last fret is inserted from the side using the hammer.

IV

Trimming & beveling

Trimming fret ends flush with a file Filing along a metal guide with the soundboard carefully protected
Creating a bevel along fret ends — the desired angle is generally between 30 and 35 degrees Softening sharp fret edges with sandpaper
5

Ends, bevel & softening

The fret ends are trimmed flush with a file — with the soundboard carefully protected, the file runs along a metal guide. A bevel is then created along the fret ends, generally between 30 and 35 degrees. Sharp edges are softened with sandpaper.

V

Leveling & finishing

Diamond leveling stone bringing all frets to the same height — material removed gradually along the full length Final leveling in progress — all frets must be perfectly level before crowning
6

Diamond leveling stone

After carefully protecting the fingerboard and soundboard, a diamond leveling stone is used to bring all frets to the same height. Material is removed gradually along the entire length until every fret is perfectly level.

A flat fret shifts the contact point toward the bridge — the note plays sharp.

Recreating the crown of each fret with a fret-crowning file — critical for accurate intonation Rounding fret ends with a small specialized file Polishing each fret with very fine steel wool
7

Crowning, rounding & polishing

The crown of each fret is recreated using a fret-crowning file. This step is crucial: a flat fret shifts the contact point toward the bridge, causing the note to play sharp. A small specialized file is then used to round the fret ends, and each fret is polished with very fine steel wool.

A small amount of drying oil applied to nourish and protect the fingerboard — the final step

A small amount of drying oil is applied to nourish and protect the fingerboard — and the job is complete.